Custom trolley design and builds
Need a Custom Size or Modification? Every workspace is different. Because we handle our technical design and fabrication completely in-house, we can customize this layout to fit your exact fleet requirements, bottle shapes, or space constraints.
Custom water bottle trolley
Moving multiple 20-litre water bottles across warehouse floors, office blocks, or delivery sites shouldn’t be a back-breaking task. Our custom-engineered Heavy-Duty Water Bottle Trolley is designed specifically to solve the logistics of bulk water transport with maximum efficiency and zero fuss.
Built for rugged industrial environments, this unit delivers structural strength, high-capacity transport, and a unique space-saving design that adapts to your daily operations.
Key Engineering Features:
Massive 300kg Load Capacity: Fabricated with heavy-duty steel framing and precision welds to handle maximum weight under continuous daily use.
Smart Folding Cradle System: The specialised bottle cradles isdesigned to fold completely flat when not in use (as seen in
pictures. This allows you to mix your load, carry alternative cargo, or store the trolley compactly in delivery vehicles.Secured 20-Litre Bottle Seating: Deep-contoured steel cradles naturally lock standard 20L water cooler bottles into place, preventing rolling, slipping, or transit damage.
Industrial-Grade Wheels & Mobility: Equipped with premium, smooth-rolling rear wheels and robust front castors to give you effortless pivot control and stability—even when loaded to full capacity.
Tough Powder-Coated Finish: Finished in a sleek, durable black protective coating to resist scratches, rust, and everyday wear and tear.
Custom Meat Processing & Biltong Hanging Trolley
Moving high volumes of meat products through tight processing lines, cold rooms, or drying chambers shouldn’t disrupt your workflow. Our custom-engineered Stainless Steel Meat Processing & Hanging Trolley is designed specifically to maximize floor space, streamline hanging operations, and guarantee absolute hygiene compliance.
Built by us for rugged, high-capacity food processing environments, this unit delivers ultimate structural strength, effortless mobility, and a modular design that adapts perfectly to your daily batch runs.
Key Engineering Features:
Premium Grade 304 Stainless Steel Construction: Fully fabricated in-house using high-grade, heavy-duty 304 stainless steel to completely eliminate rust risk, withstand harsh chemical washdowns, and ensure lifetime structural integrity.
Massive Industrial Frame Load Capacity: Engineered with precision structural welding to easily support heavy, high-density meat yields under continuous daily batch loads without bowing or frame fatigue. (Note: If you have a specific safe working load like 300kg or 400kg, you can drop the number right here!)
Smart Removable Rod System: Features heavy-duty hanging rods that sit securely inside custom-machined precision grooves. Rods can be dropped in or pulled out instantly without tools, making loading, unloading, and configurations entirely effortless.
Modular Slidable Mesh Compatibility: Engineered for dual-purpose operations. Slide fine wire mesh shelves directly over the rod tiers to convert the unit instantly from a hanging rack to a flat-bed drying trolley for specialized biltong slices or small goods.
Ultimate Hygienic Cleanability & Pressure-Washer Safe: By eliminating fixed weld joints around the hanging zones and utilizing open-groove geometry, there are zero hidden crevices or blind spots where organic matter or bacteria can accumulate. Built to comfortably withstand high-pressure industrial washdowns.
Universal Market Integration: Designed to integrate seamlessly with standard commercial meat hooks and existing processing rail systems currently on the market, instantly boosting your plant’s overall layout efficiency.
High-Temp Food-Safe Nylon Wheels: Equipped with premium white nylon casters designed specifically for strict food production environments. These heavy-duty wheels are entirely non-marking, food-safe, and comfortably rated to handle operating temperatures up to 80°C for seamless transitions into cooking or sanitization bays.
Optimized Floor Mobility: Designed with robust wheel dimensions to ensure smooth, stable rolling across uneven processing floors and industrial drainage grates without snagging or tipping delicate hanging product loops.
Custom Compact Electric Roller-Lifter & Stacker
Navigating heavy industrial steel rollers down narrow facility aisles, confined passages, and restrictive shelving bays demands precision layout handling. Our custom-engineered Compact Electric Roller-Lifter is built specifically to solve specialized heavy-lifting challenges where standard, bulky forklifts simply cannot fit.
Designed and manufactured completely in-house to accommodate tight factory footprints, this highly specialized unit combines intelligent electronic drive control with exceptional maneuvering stability for daily heavy-duty warehouse operations.
Key Engineering Features:
Zero-Turn 360° On-The-Spot Maneuverability: Engineered with an independent dual-wheel drive geometry. By utilizing an independent motor on each drive wheel, the unit can rotate a full 360 degrees directly in its own footprint, offering unmatched agility in restricted walkways.
Advanced Dual-Inverter Electronic Drive System: Features premium industrial inverters paired with dedicated electric motors. This precise setup delivers micro-controlled directional handling, fully adjustable speed variables, and ultra-smooth forward and reverse transitions.
Intuitive Dual Toggle-Switch Controls: Replaces complex, bulky steering columns with responsive, space-saving toggle switches. Operators can smoothly control direction, steering arcs, and alignment speeds with minimal effort.
On-Board 12V Battery Power with Smart Charging: Built with a dedicated on-board 12V battery cell providing consistent, high-torque power through entire work shifts. Features an integrated overnight plug-and-charge system for zero-fuss maintenance cycles.
Ultra-Narrow Profile Chassis: The structural frame width is optimized specifically to slide between standard industrial shelving bays and tight warehouse passages without compromising on stability or lifting safety.
Specialized Heavy Steel Roller Attachment: Equipped with a rugged, application-specific lifter carriage designed explicitly to cradle, secure, and hoist heavy industrial conveyor or processing rollers smoothly.
Our Engineering Process & Local Advantage
We don’t believe in one-size-fits-all, unsupportive imports. We engineer real solutions for South African businesses.
Identify & Evaluate: We analyse your specific material handling, space, or weight challenges to determine the exact mechanical or electrical solution required.
Precision CAD Design: Our team builds a full 3D SolidWorks model of your custom trolley, allowing you to review and approve every dimension before fabrication begins.
Proudly South African Manufacturing: We control the fabrication process locally. From retail floors and airports to high-tech warehouses and meat processing factories, we build to last.
100% Local Support: You get direct access to local parts, expert engineering advice, and fast maintenance support. No waiting for overseas shipments—we are right here when you need us.
- We prioritise local procurement of steel and consumables, local fabrication partners, and reputable industrial component suppliers. This ensures that every caster, consumable, and structural beam meets strict local quality standards and can be serviced or replaced without supply chain delays.
Frequently Asked Questions
Yes, absolutely. Using our specialized CAD system, we design custom equipment from scratch to match your exact spatial constraints, narrow aisle footprints, or unique shelving heights. You approve the 3D model before we strike a single arc.
We cover the full spectrum of commercial and industrial handling. This includes specialized food-safe equipment for meat processing plants, heavy-duty warehouse stackers, logistics trolleys, and high-volume fleets for retail stores and airports.
Importing often means zero structural customisation, weak welds, and no spare parts support when a wheel breaks or a frame bends. Because we manufacture locally, we build for rugged African conditions and offer immediate backup support, modification capabilities, and reliable replacement components.
Yes. We specialise in custom electro-mechanical integration. Whether your application requires an on-board battery power pack, custom controllers and user interface. We can deliver on all your requirements.